01
Developed a smart PLC load management that cuts peak demand while safeguarding critical operations in real timet.
02
Built a powerful in‑house Energy Management Centre using the client’s PI Vision and Power BI platforms—transforming energy visibility across the operation. Real‑time dashboards, a multi‑screen monitoring hub, and intelligent alarms tied to energy performance indicators now enable proactive energy control and stronger accountability
03
Implemented 250 smart PIR occupancy sensors to automatically turn off AC units in empty offices—cutting idle operating hours by an impressive 85%.
04
Audited and optimized a mining client’s low‑pressure water system, previously operating with three 125 kW pumps. Reduced the third pump’s daily runtime from 24 hours to 11 hours.
05
Moved more than 2,500 plant lights to PLC control at a mining process plant, reducing daily burn hours by 55%.
06
Audited the Raw Water system’s control philosophy for a mining client whose water pond was frequently overflowing. Developed and implemented a new level‑control strategy that eliminated pond overflows.
07
Improved energy efficiency across mine and plant workshops by installing translucent daylight panels on eight buildings—boosting natural illumination and eliminating the need for daytime floodlighting entirely.
07
Designed and launched a high‑impact “Leak Free” campaign to eliminate energy‑wasting air and water leaks—boosting efficiency, cutting losses, and driving measurable savings across both compressed air and water systems
08
Conducted a process‑plant audit and developed a business case, including a full cost‑benefit analysis, for migrating motors from IE2 to IE4 efficiency class. The study recommended upgrading 50 motors over two years—a plan that has since been approved by the client
09
Boosted production efficiency at our client's facility by optimizing boiler operations—cutting diesel consumption from 8 L/tonne to 7.2 L/tonne. This smarter 6‑boiler cycle now saves about 4,300 L of fuel every month, delivering a 7.6% drop in diesel use and major cost savings.