Our client operates a high-demand utility system, including 14 Atlas Copco GA 350 compressors producing over 8 million kilograms of compressed air per month, alongside a large-scale water system delivering more than 6 million cubic meters of water into the plant monthly.

Following a comprehensive energy audit, it was identified that the facility was losing approximately $55,000 every month due to air and water leaks—significantly impacting operational efficiency and costs.

In response, we developed and implemented a targeted, high-impact initiative: the “Leak-Free Campaign.” This six-month program focused on systematic detection, repair, and prevention of leaks across both air and water systems.

The Results:

• 85% reduction in air leaks
• 65% reduction in water leaks
• Measurable improvements in system efficiency and reliability

To ensure long-term sustainability, we established clearly defined roles and responsibilities at both supervisory and artisan levels. These were formally reviewed and approved by the Engineering Manager, embedding leak management into daily operations.

The Outcome:
A more efficient, reliable, and cost-effective utility system—delivering lasting value well beyond the campaign period.